Analysis of the stress-strain state of the rotor shaft of a turbocharger with the installed repair sleeve
Abstract
Analysis of the stress-strain state of the rotor shaft of a turbocharger with the installed repair sleeve
Incoming article date: 23.12.2019The Minsk Motor Plant D-245 engines are the most widely used in automobiles and tractor manufacturing in Russia and neighboring countries. These engines are installed on cars of the GAZ and MAZ family, PAZ buses, special equipment manufactured by Amkodor, MTZ tractors, etc. A turbocharger is one of the engines units affects power and environmental performance. The presence of a large number of engines under consideration makes it important for repair enterprises to improve the technological process of repairing turbochargers. A large number of technologies for repair rotor shaft of the turbocharger have been developed to date. However, there is no technology to restore the outer surface of the rotor seal sleeve after they touch the hole of the middle housing. The article presents the results of calculating the stress-strain state of the rotor shaft of a turbocharger, taking into account the installation of an additional (repair) part as a turbine seal sleeve. The analysis of the created solid-state model was carried out using of the SolidWorks Simulation system. The calculation was carried out at various shaft diameters for bearings. The study found that the voltage in dangerous sections of the rotor shaft with the installed repair sleeve is higher than without it. However, they are much lower than the permissible torsional stresses. Therefore, the probability of destruction of the rotor shaft during normal operation of the turbocharger, due to the occurrence of a resonance phenomenon, even with the minimum allowable diameter, will be very small. The presented data allow the use of this repair method to restore the operability of the rotor shaft of the TKR-6 turbocharger.
Keywords: engine, turbocharger, defect, repair technology, additional part, repair sleeve, stress-strain state, solid-state model, dangerous section, permissible stress